Solid sheets (Polycarbonate Flat Ti-Lite)

Specifications

Solid sheets (Polycarbonate Flat Ti-Lite)
1.TiO2 Integrated
2.100% Virgin Mitsubishi resin
3.Thickness from 2mm~15mm

 

Ti-Lite - SOlID Flat

 

Exceptional Shading and without Heat

 

 

 

Ti-Lite Technology

 

As we know, polycarbonate is the clearest of all plastic resins.  How do we add shading properties effectively?  Coloring is clearly not the best solution.

 

VULCAN Polycarbonate SOLID Flat Ti-Lite sheet integrates TiO2 (Titanium Dioxide) along with other technologies to cope with this issue.  The result is a product with excellent shading properties (46% light transmission rate), and exceptional heat insulation (temperature drop of 7°c~9°c depending on the relative temperature and humidity)

 

VULCAN Polycarbonate Ti-Lite sheets used on our own warehouse.

From the outside:

 

From the inside - Sufficient lighting with no glare

 

 

VULCAN Polycarbonate SOLID FLAT sheets are designed specifically for buildings and construction. Sheets above 6mm are capable of stopping bullets and are most often used for security purposes. It’s high impact strength and lightweight compared to glass, ease of installation, fireproof and weather resistant properties make VULCAN Solid Flat sheets the perfect choice over glass, FRP and Acrylic*. VULCAN Plastics currently have two machines dedicated to Solid Flat sheets production.

*Polycarbonate impact strength: 250 times over glass, 10 times over FRP and Acrylic.

 

Machinary	Width		Wave Span	Wave Height	Thickness		Production Length
	Min.	Max.			Min.	Max.	20'	40'
Toshiba - Hitachi	1212mm	2100mm	-	-	2.0mm	15mm	Max.	Max.
							5800mm	11600mm
Breyer	1212mm	2100mm	-	-	1.7mm	12mm	Max.	Max.
							5800mm	11600mm

 

Specifications – Toshiba Hitachi Co-Extrusion Machine

• Profile: Polycarbonate Solid Flat
• Raw Material: 100% Virgin Resin from Mitsubishi Japan, Bayer Germany, Sabic (GE).
• UV Coating: Optical Grade SD Polyca UV400 Coating (Sumitomo Dow Chemicals Japan)
• Additional Proprietary Coating: LiteGuide, Ti-Lite, Pearly RED, Pearly GREEN
• Standard Material/Colors: Clear, Bronze, Blue, Green, Opal.
• Thickness: 2.0mm~15mm
• Width: 1212mm~2100mm
• Length: 2440mm, 3660mm, 4880mm, 5800mm, 5900mm, 9000mm, 10000mm, 11000mm, 11600mm (other sizes can be cut to length upon request)
• Warranty: 10 years. (5 for yellowing, 10 for usage)

 

Specifications – Breyer Machine

• Profile: Polycarbonate Solid Flat
• Raw Material: 100% Virgin Resin from Mitsubishi Japan, Bayer Germany, Sabic (GE).
• UV Coating: DOUBLE SIDED Optical Grade SD Polyca UV400 Coating (Sumitomo Dow Chemicals Japan)
• Standard Material/Colors: Clear, Bronze, Blue, Green, Opal
• Propriety Material: LiteGuide, Ti-Lite, Pearly RED, Pearly GREEN
• Thickness: 1.7mm~12mm
• Width: 1212mm~2100mm
• Length: 2440mm, 3660mm, 4880mm, 5800mm, 5900mm, 9000mm, 10000mm, 11000mm, 11600mm (other sizes can be cut to length upon request)

 

Product Strengths

Base Material

• 100% Virgin UV included raw material ensures that your sheets can withstand harmful UV rays for at least one year.

UV400 Coating

• Optical Grade SD Polyca UV400 coating as used on lenses, glasses, and sunglasses. 99.5% of harmful UV wavelengths between 290nm~400nm are blocked.

Ti-Lite Technology

• Ti-Liteprovides excellent shading properties (46% light transmission rate), and exceptional heat insulation (temperature drop of 7°c~9°c depending on the relative temperature and humidity).

Production Method

• Co-Extrusion ensures evenly spread, evenly thick base material and UV coating. (A chain is only as strong as it’s weakest link.)

High impact resistance

• 250 times the impact strength over glass and 10 times over FRP and Acrylic.

Fire Retardant

• Polycarbonate sheets produced with 100% Virgin material have a melting point of at least 190 degrees Celsius and produce only odorless smoke when burned.

Design Flexibility

• VULCAN Polycarbonate sheets can be tailored with different coatings to provide different light transmission rates and properties. Customers can choose between LiteGuide, Pearly RED, Pearly GREEN, Ti-Lite, and Valuview.

 

Quality Standards

VULCAN Polycarbonate sheets are produced with the highest of standards available in the industry. We are the first Polycarbonate manufacture in Asia to incorporate clean rooms for all of our extrusion lines. Our latest Breyer Solid Flat sheet machine is installed in a Class 5000 clean room (the maximum number of particles per cubic foot of air of diameter greater or equal to 0.5 µm is 5000).

 

Machinery

We have a total of 5 co-extrusion lines, 2 for corrugated sheets and 3 for solid sheets. Our machines are imported from Toshiba-Hitachi Japan, Omipa Italy and Breyer Germany. Our co-extrusion machine uses feedblocks from the industry leading EDI (Extrusion Dies Industries) company and controlled by the also industry leading Dynisco company computers.

 

Applicable Areas

Aquaculture Greenhouse

Polycarbonate sound barriers

Polycarbonate Highway barriers

Polycarbonate Skylight

Polycarbonate Warehouse

Polycarbonate Roofing

Warehouse Roofing

Wall and Flooring

Warehouse Skylight

Industrial Skylight

Interior decoration

Car Park

Glazing

Patios

 

Raw Material and Machinery

VULCAN Polycarbonate Valuview SOLID FLAT sheets are double sided, UV400 co-extruded with Extrusion Dies Industries (EDI) feedblocks, using SD Polyca Optical Grade UV400 material from Sumitomo Dow Chemicals Japan, thus providing maximum protection against harmful UV rays, both inside and out.

 

VULCAN Polycarbonate Valuview SOLID FLAT sheets are produced from Asia's larget polycarbonate extrusion machine.

Toshiba - Hitachi

 

 

Breyer

 

VULCAN Polycarbonate Valuview SOLID FLAT sheets can reach a thickness of 15mm.

 

Impurity leads to less quality, which is why VULCAN Polycarbonate SOLID FLAT sheets are produced in Class 5000 clean rooms; the cleaner the environment, the cleaner the sheets, and hence a longer lifespan.

 

Standard colors are: Clear, Bronze, Blue, Green and Opal; other colors can be made to order.

 

 

Other proprietary material from VULCAN Plastics