Fiber Laser Cutting Robot For Automobile Manufacturing Industry

 

1.The best combination of sophisticated technique and digital control technology represents the most advanced laser cutting level. 
2. The machinery construction are adopted imported manipulator and six axis linkage, and integrate laser beam guidance equipment into robot arm. The combination of stable laser beam and moving robot arm can realize production of any or specific curve in three-dimensional space. Therefore, the convenient operation, high intelligence and greatly reduce the cycle time, and can ensure its high moving speed, high accuracy and high reliability. 
3. Equipped with professional moving control system can make sure that the cutting effect and stable moving, all this make cutting more convenient and easy operation.
4.Imported higher precision laser cutting head,quick-response,cutting precision.Cooperate with cnc hand efficiently,avoiding crashing between laser head and working material,as well as assuring the cutting spot to obtain stable cutting quality.
5.The combination of industrial robot and fiber laser,ensure the complete working process.Tidiness cutting slide,without re-treatment.Greatly shorten the working process, reduce the labor mold costs, and also improve the product grade and added value;
6.The laser head can sustain 1.0Mpa gas pressure.High pressure pneumatic equipment improves the cutting ability of difficult cutting material such as stainless steel.
7.Using industrial robots greatly reduces the system cost, reduces the cost of power system and system maintained, reduces the system space.


3D laser cutting robot
3-Dimensional fiber laser cutting robot is an advanced laser cutting device which processes flexible cutting for metal plates multi-dimensionally and multi-directionally with the adoption of specialized fiber laser cutting head, high precision capacitive tracking system, fiber laser module and industrial robotic system. Utilizing the performance of robot’s flexibility and swiftness .besides according to different workpiece’s size, it can do three dimensional cutting to irregular workpieces by fiber laser cutting head through formal and inverse installation of robot. It also requires teaching programming or offline programming according to different products and various tracks. Under the utilization of transferring fiber laser to cutting head(fiber laser cutting head is equipped with specialized fiber auto-following device and light path transferring device), and focal system, the machine can achieve three dimensional metal plates’ cutting multi-directionally. 
According to thicknesses of the metal plates, the choice of fiber power is also different. Different cooling systems are also equipped with laser module of different power to assure the laser module’s normal work. In order to meet customer’s cutting requirements, meantime we need to choose fiber laser with suitable length according to the working semi-diameter of robotic arm and the workpieces’size.


The Top-tools for Automobile Manufacturing Industry!
As a high-end technology of laser application technology,3D laser cutting technology has increased widely used in the automobile manufacturing industry for auto parts,such as whole car body, door, trunk, roof and other aspects. Its launch, break the monopoly of the foreign market in the automobile industry.It replaces the traditional processing methods, reduces mold investment, greatly shortens development cycle for vehicle manufacturers and parts suppliers, improves processing efficiency and accuracy of cutting workpiece, reduces production costs.So it becomes a powerful tool to improve competitiveness for automotive manufacturers and component suppliers supporting.


10 reasons to use the laser robot.
For manufacturing companies, What are the benefits to investing robot? How long to recover the invest cost? 
Ten reasons:
NO.1 Reduce manufacturing cost ;
NO.2 Improve product quality and consistency;
NO.3 Improve workers working environment;
NO.4 Enlarge capacity;
NO.5 Enhance production flexibility;
NO.6 Reduce material waste, increase yield;
NO.7 To meet safety regulations, improve production safety conditions;
NO.8 Reduced mobility, relieve the pressure of recruiting skilled workers;
NO.9 Reduce investment costs, improve production efficiency;
NO.10 Saving valuable production space.

Technical Parameter

Model
Laser Type	Fiber Laser
Laser Wavelength	1064nm
Spatial FreedomDegree	6Axis
Positioning	CCD or Red Light
Cooling Type	Water Cooling
Power Demand	380V 50HZ/60HZ
InstallWay	Ground or Bearing Pedestal
Optional Laser Power	200W—2000W

  

 Comparison between Five axis laser cutting machine and laser cutting robot 

Project	Five axis machine tool+ CO2 laser	industrial robot+ fiber laser
Working Speed	Different speed according to work piece materials, work piece thickness and laser power	Different speed according to work piece materials, work piece thickness and laser power. Such as cutting 1.5MM carbon steel with 200w laser, speed is almost 5m/min.
Laser Maintenance Charge	InflationHe,Ne,CO2.etc, total 30 RMB/Hour	No need air inflation, life for 100,000 hours.
System Power Consumption	About 30KW	Within 6KW
Cooling Type	Water Cooling, Large Volume	Below 400W is air cooling, above 400W is water cooling, small volume
System Floor Space	50-100m2	Within 10m2
Auxiliary Oxygen Cost	Different according to work piece materials, work piece thickness	Such as within 2mm carbon steel, O2 dosage is about 15 RMB/hour
Off-line Programming Software	OK	OK
Repeated Positioning Accuracy	Within 50um	Within 100um
Processing Range	Metal and Non-metal	Metal

  

 

The Top-tools for Automobile Manufacturing Industry!

 

3D Laser Cutting Robot
Laser	Fiber	200-2000W
Mainly Cutting Parts	Car-body covering parts&profiled parts cutting processing
Working Area	Cutting Radius	R1.3m-R2.0m