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vacuum casting rubber protoype manufacture
- 10 Piece / Pieces per Month
- shenzhen
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Product Details
CNC Machining or Not: | CNC Machining | Type: | Milling, Other Machining Services, Rapid Prototyping | Material Capabilities: | Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metals, Stainless Steel, Other, Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metals, Stainless Steel, plastic,plastic like for silicone mold,foam,etc |
Micro Machining or Not: | Micro Machining | Place of Origin: | Guangdong, China | Model Number: | EBYTON-7140 |
Brand Name: | EbyTon |
Packaging Details
carton or wooden box,according to parts size and weight.
Product Description
Specifications
vacuum casting (silicone mold)1.short run prototype production
2.materials:plastic like ,rubber
lor&hardness optional
About silicone mould vacuum casting
Once getting the prototype, one can build a female silicone mould with certain elasticity by making
use of a bicomponent silicone rubber in normal temperature, then to cast the target product in vacuum
casting machine through vacuum casting.Up to now,It is the most used prototype copying method in
the world .
silicone mold prototype with vacuum casting
Features of silicone mold mockups:
l There are various kinds of materials can be used for silicone mold:ABS-LIKE,PP-LIKE,PC-LIKE,PMMA-LIKE,etc,different materials with different specifications;
l And apart from the variety of materials,customers can choose the transparency,hardness according
to their specified demand.Whats more,colors can be added into materials when producing silicone
mold products;
l The precision of vacuum casting prototype is +/-0.3mm;
l The minimum thickness of casting products is 0.5mm,best thickness range:1.5-5mm.
l The silicone mold life is not so long,one pair of silicone mold can cast 8-20pcs products at most,suits
best for low volume production.
Silicone mold vacuum casting process:
- -- -- -- -- -- -- -- -- - -- -- -- -- -- -- --- -- --- -- -- -- -- --
1.Prototype making. To make the prototype via cnc machining or 3d printing or SLA/SLS;
2.Prototype checking and handling. Inspect the prototype size and structures ,craftsman handle it ,
to remove any marks or deburs ensuring the surface very good;
3.Silicone mold building. With the finished prototype,casting master to build the silicone mold;
4.Mold curing. To cure the mold in oven under 40 centigrade degree for about 12 hours;
5.Mold splitting. Take the mold out,prune it and split the mold along the parting line,take the prototype
out of the mold;
6.Mold preheating. Put the mold into the oven and preheat it under 70 centigrade degree;
7.Vacuum casting. After preheating ,put the mold into vacuum casting machine ,pour the resin into the
mold through the sprue after 5-10min vacuuming;
8.Solidifying Forming. In the end,to put the has been cast into the oven to solidify the resin under 70
centigrade degree.
To meet customer's willing of getting small batches testing prototypes in a short time ,EbyTon
purchased a large advanced vacuum casting machine and big sized oven,using imported materials ,
to best guarantee the quality of casting rubber prototype products.
1.EbyTon main business:
♦ Prototype design
♦ Rapid Prototype service
♦ CNC machining mockup, SLA /SLS prototypes
♦ Rapid tooling
♦ low volume vacuum csting prototype with silicone mold
♦ 3d printing rapid prototyping
2.Materials available:
Plastic--ABS, PC, PV, PMMA, POM, PA(NYLON)
Metal--Aluminum, Copper, Brass, Stainless Steel,Sheet Metal.
Rubber,Silicone,plastic like ,foam and other special materials
Company Profile
Established in 2005, Shenzhen EbyTon Technology Ltd is a professional factory which specializes in designing, Rapid prototyping, vacuum casting for low volume, components machining and sheet metal batch processing.
After 8 years' development, EbyTon now covers an area of 3000 square meters and expands to a scale of 100 excellent staffs. Equipped with advanced facilities, EbyTon owns 8 sets of CNC machines, 2 sets of vacuum casting machines, 1 set of CNC stamping machine, 1 AMADA bending machine,4 sets of standard common punching machines and other assorted machines.
EbyTon has been approved by a series of quality assurance systems which released by an authorized third party organization. Awarded ISO9001:2000 certification, ISO14001:2004 environmental management system certification and BV certifications, EbyTon attains the level of production and management to systematization and standardization.
Through 8 years' accumulation, EbyTon has a professional and excellent overseas sales team, possesses experienced engineers and skilled craftsmen who have more than 10 years' experience. Professional guides them to strictly control the quality.
By virtue of outstanding R&D team, withstanding product qualitya , favorable product performance, and advanced technique superiority, EbyTon is proud of being the official supplier of BYD in 2008, one of the famous Chinese auto brands. What's more, we have signed long-term cooperation contract with Siemens since 2010. We have earned affirmation among Chinese vast numbers of customers involved in auto, medical device, home appliance and digital products business. At the same time , our overseas' market extend from 50% t0 70% thanks to our years' oversea exhibition which we participated as exhibitor, our products are mainly exported to Europe, America, Russia, Australia , South-east Asia and etc, we have won a good reputation because of our profession.
On the road of R&D, We always adhere to a rigorous and innovative scientific attitude;
In order to make the first-rate products, we take full advantage of our modern facilities and combined with paramilitary management. On the way of operation, EbyTon takes "the best service to reach win-win goal "as the company's operation idea. Before business dealt, we listen carefully to customers' requirements in order to present their products inerrable and timely, in the hand of after-sales, we patiently answer customers' questions and attach great importance to all the feedback from customers fully and timely to further improve our quality and products.
Ebon persists in her culture of "delicate products, elaborate service, outstanding team". We uphold the value of "customer foremost, teamwork, embrace change, enthusiasm, honest, profession,innovation, responsibility and persistence ". We are forging the most professional products R&D base in the guide of quality first and chasing- brilliant spirit and are willing to grow with more enterprises and consumer.
Our Vision: Forge a professional Products R&D base
Our Mission: Present customers 'products accurately, inerrably and timely
Our Value: Customer foremost, Teamwork, Embrace change, Enthusiasm, Honest, Profession, Innovation, Responsibility and Persistence
Our Slogan: Delicate products, Elaborate service, outstanding team
Our brand: EbyTon
Ebyton Development Process:
1. Foundation in September 2005
2. Signed to be formal supplier of BYD 2008
3. Sheet-metal Department established in 2009
4. Passed ISO9001 in 2010
5. Expanding and relocating in April 2012
Contact Us
- Shenzhen Ebyton Technology Ltd.
- Contact namePauline Xin
- Phone86-755-88825700
- AddressA5 building,Suianquanbao industrial park,Guangmin road, shiyan, baoan, shenzhen, china Shenzhen,Guangdong
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