Home > Products > Tire Pyrolysis > Waste Tire Recycling Plant 3TPD
Waste Tire Recycling Plant 3TPD
- 3 Plant / Plants per Month
- JNPT Mumbai
- T/T
Product Details
Place of Origin: | Maharashtra, India | Brand Name: | Pyrocrat | Model Number: | Pyrocrat-900TPA |
After-sales Service Provided: | Engineers available to service machinery overseas |
Packaging Details
Depends on th size of shipment
Product Description
Sr. # | Equipment Name | Description |
I. | Air lock feeding system | - Piston feeding system with alternate Knife Edge Gate Valve Feeding System - With hydraulic power pack - Hydraulic pressure of 150kg/cm^2 - Loading hopper with photo cell and auto feeding system - Designed to feed both densified plastic and plastic film waste in shredded form |
II. | Pyrolysis Reactor System | - Patent Pending Design - Horizontal continuous type pyrolysis reactor - MOC:
- Jacketed for heating by hot air - Air lock valve for charcoal drain. - Reactor Jacket of SS304 - Support frame of MS - Attached in line geared motors - 3 Phase supply for overhead geared motor - Thermo well for temperature measurement /probe - Skid mounted |
III. | Heating System | - Duel: Hydrocarbon gas & Pyrolysis oil/LDO fired Hot Air Generator - With hi-low flame auto modulation - Power requirement 3 phase - Output air temperature of 750OC - With digital temperature indicator and feedback mechanism - Simplex heating and pumping unit - Skid mounted - HAG MOC:
|
IV. | Primary Condensation Assembly | - 2 units of Sludge separator - 1 Jacketed cooling vessel - 3 receivers with bottom flush valve, side outlet and cleaning hand hole of 6” - Shell and tube double pass condenser - MOC: MS & SS304 - Skid mounted |
V. | Hydrocarbon Gas Collection System | - Low pressure gas storage facility - Pressure Vessel: fabricated in MS plate with internal FRP lining with all accessories and pressure release valve for safety. - Liquid drains for gas storage and pressure vessel - Flameproof gas transfer blower - Piping of MS material along with two flame arrestors and safety valve for Storage - Pressure switch and Pressure Gauge: Two pressures Switch (one Standby) and one Pressure gauge will be supplied to control gas supply in the hot air generator. |
VI. | Recuperator | - Waste heat energy recovery from exhaust gases to heat the combustion air - Air to air heat exchanger - Shell and tube design |
VII. | Exhaust Pipe | - M.S. fabrication for exhaust of flew gases |
| Hot air recirculation Blower System | - Impeller MOC SS304 - Design temperature of 550OC - Belt driven |
IX. | Cooling tower | - FRP made - Natural Draft Cooling - Without basin |
X. | Scrubbing system | - Packed column type scrubbing system - With limestone scrubbing operation - Feed pump, circulation tank and spraying system - Designed to scrub NOx, Sox, Cox etc - MOC : MS |
XI. | Centrifugal Oil Filter System | - High speed centrifugal clarifier - With centrifuge, and oil transfer pump - Improves oil quality by separating the oil impurities in form of wax and carbon powder |
XII. | Fittings and fixtures | - Expansion bellows, Hot air ducting: SS304 - Recirculation air ducting: BQCS, Rest MS - Cutting machine of 14” size - Insulation - Pressure & temperature indicators, - Flanges, nut-bolts, gaskets, welding raw material etc required for installation of plant and machinery |
| Installation and Commissioning Guidance + Technology transfer | All guidance, supervision and technology transfer for: - All process plumbing, electrification, - Handing over the process for making process catalyst, - Technology transfer, - Taking out the trial batches - One week on-site training on manufacturing process |
Manufacturer & turnkey supplier of advanced Waste tire recycling plant. Unique advantages of Pyrocrat’s waste tire recycling plant are:
- Advanced Tire to Oil Pyrolysis Technology
- Standardised Plant Tire Processing Capacity of 3TPD (Tons per day), 6TPD, 12TPD, 24TPD and 48TPD
- Continuous type pyrolysis technology for high efficiency and safety
- Production cost of less than Rs 15 (USD 0.22) per liter of Pyrolysis oil*.
- Up 60% conversion of waste tire into pyrolysis oil*.
- Advanced catalyst to improve processes efficiency, reduce coke yield, increase oil yield and quality
- Advanced technology to manufacturing high quality pyrolysis oil without distillation.
- Technology compliant with EU Emission Standards
- Raw material flexibility: nylon tires, radial tires in shredded form
- Raw material flexibility: can process both waste plastic and tires
- CE Certified Pyrolysis Reactor design - Confirmation of European Standards
- Machinery and technology certified by CEIL (Certification Engineers India Ltd - a Government of India Enterprise)
- Patent Pending technology
- Machinery plant capacity and emission performance guarantees
- Robust and easy to operate and maintain plant design
- Advanced 14th generation Pyrolysis Plant Technology
- Completely automated plant operation - Low operational manpower
- Technology operational at more than 20 locations across globe
Pyrocrat has years of experience is supplying high performance waste tire recycling plant. Contact us to get product offer and related documents.
Company Profile
Pyrocrat is leading supplier of large scale waste tire & plastic pyrolysis plant. These projects convert thousands of kilograms of waste plastic & tire into high quality fuel oil. Pyrocrat's technology is economically viable & environmentally compliant. Pyrocrat Systems LLP is ISO 9001:2008 certified, CE Certified and CEIL Certified.
We carry immense experience in safe & effective conversion of waste plastic and tire into diesel. Pyrocrat's disruptive innovations are proven to establish higher pyrolysis industry standards for Safety, Performance and Automation.
Contact Us
- PYROCRAT SYSTEMS LLP
- Contact nameSS Dixit
- Phone91-222-27599010
- AddressJ 103, 1st floor, Railway Station Complex, CBD Belapur, Navi Mumbai
Municipal Solid Waste Management | New Products | Plastic Pyrolysis | Process Equipment |
Pyrolysis Plant | Tire Pyrolysis | Water Treatment |
- Leachate Treatment Plant
- Plastic To Oil Pyrolysis Plant (Continuous type - 3TPD to 24 TPD
- Knife Edge Gate Valves - High Temperature & Leak Proof
- Filter Press
- Plastic Pyrolysis Catalyst
- Rapid Compost Bio-culture
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