Non-pvc Soft Bag I.v Infusion Production Line

Non-pvc Soft Bag I.v Infusion Production Line

The development of Non-PVC soft bag filling and sealing production line has experienced several periods: The non-automation production line The semi-automation production line   The bag making and filling sealing two machines connected production  The bag making, filling and sealing all in one machine production line(designed and manufactured by FE Pharmatech). FE’s production line has take fully advantage of the production line produced in China and abroad, the length of the production line has been shortened, it’s stability, reliability and output have been improved significantly. This production line has fully substituted the import equipment in China. It is an ideal equipment for the pharmaceutical factories both in China and abroad.

Characteristics:

1.This line is compact and occupies less.

2. It adopts PLC programmable control, which is powerful and complete in intelligence control.

3. Operation can be made by touch screen, it has multi-languages (Chinese, English or others). Man-machine conversation interface is available on the screen. Parameters can be set directly by touch screen, such as welding temperature, time ,pressure, printing parameters and parameters of filling, SIP, CIP. Users can install printer and output each parameter according their needs.

4. It has rapid signal response system. Electromagnetic valve control and detection signals are joint by valve island and connected to controller. This structure is the most efficient signal transmission and most simple field maintenance.

5. Main driving parts of entire production line adopt imported servo motor reducer. It has high precision, accurate positioning and heat sealing without contact and pollution. Each sealing is compact. This line adopts advanced filling method, which is accurate. Each filling quantity can be easily set and altered by man-machine interface.

6. Pneumatic system adopts unified centralized exhaust. It not only reduces pollution and noise, but also has reasonable layout, beautiful outlooks.

7. It has powerful intelligence control. When setting parameters ,(such as printing, bag-making, filling and welding) are beyond setting volume, the machine will alarm.7,

8. It has complete fault searching and feedback functions. Procedure will immediately search fault and show it on the touch screen during operation. Fault will be shown clearly on the screen, which help operators handle faults timely.

9. It has good memory. Welding system and filling system has the function of storing. Users can store past welding parameters and filling parameters according to different films and filling medium. By doing this ,it can directly call the stored parameters without adjusting them.

10.The unique SIP and CIP system saves cleaning time and ensure effective sterilization. Time, pressure and temperature of on-line cleaning and sterilization can be directly adjusted by users on the touch screen. It is easy and simple to operate and can output each parameters according to needs.

11. Parameter setting has function of self-protection. Each parameter can be seen, altered and monitored on the touch screen by simple operation and users can preset maximum and minimum of each parameter to avoid man-made error, such temperature.

12. This production line can produce different specifications for IV solution products, including 100ml,250ml,500ml,1000ml. It’s easy and fast to alter specification sample. If alteration is needed in the production, just change the model and printing material to meet the requirements of massive production.

13.It has high configuration, thus it reduces troubles. In order to reduce hazard rate during operation, servo system, electrical accessories, PLC, pneumatic components and power components all adopt well-known international brand.

14. It has good adaptability to consumptive materials, such as non-PVC film, printing foil, tubes and sealing cap.

15. This entire production line adopts stainless steel material. The contacting part with liquid are ultra-low carbon austenitic stainless steel, the rest are mainly low carbon austenitic stainless steel, which comply with GMP standard.

Technical Parameter:

Capacity:5800~6500 bags/ hour

Measur:125°C——30 min

Liquor Temperature and Pressure:max.50°C,2-4kg/cm2

Bag-making Film:NON-PVC Film

Film Thickness:190±20um(Measurement error:max.10%)

Diameter of Film tub:min.150mm

Max Outer Diameter of Film Tube:max.600mm

Specification:100ml,250ml, 500ml(Other specification should be specially made)

Bag-making Form:Single port, Heat insulation sealing

Printing:Hot foil

Power:32kw, 380v 50Hz(Max:45kw,Input power:52kw,Three-phase five-wire system≥ 5X25mm²)

Compressed Air:Pressure 6Bar(dry and have no oil),Consumption:4000L/min

Clear Air:Pressure 4Bar(dry and have no oil),Consumption:1000L/min

Cooling Water:500L/hour,15-20°C

Noise:max.75dB

Relative Humidity:max.50%

Average Humidity:85%

Room Temperature :max.24°C

Language of Operation Menu:Chinese

Material:The contacting part with liquid are ultra-low carbon austenitic stainless steel, the rest are mainly low carbon austenitic stainless steel.

Overall Size:9.6m*2.4m*2.2m(L*W*H)

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