2 / 4 cavity Be Cu Insert injection mold for crate

Specifications

Injection mold for crate
1.Mold base:45#
core/cavity:S136/718H/P20
2.Runner type: hot runner
3.Delivery: 35 days

1.The series of Injection mold for crate we have made

    ENA MOULD is specialize in crate mould, pallet mould, paint bucket mould, food container mould, flower pot mould and garbage bin mould. For the detailed of the company information, please view our ‘’company profile’’ on alibaba carefully. You will get a completed view of this company

 

 

2.Detailed description of the Crate Mould:

Basic mould information:

Runner Type	Hot Runner, 4 points
Mould Size	1020x900x580mm
Mould Weight	3320Kg
No. of Cavity	1 cavity
Product Size	555x355x280mm
Product Material	HDPE
Product Weight	1400g
Wall thinkness	1.7mm
Surface finish	polish
Delivery Time	35 days

 

There are three levels of mould quality for your option.

Option A:  Level A quality (Highest Level Quality)

Mould Base: LKM, 45# Steel

Core/Cavity: S136+Becu

Slider/Insert: S136

Mould spare parts: SKD

Hot Runner: YUDO

Mould Life:1,000,000 shots

Cycle Time:40s

 

Option B: Level B quality (Middle Level Quality)

Mould Base: 45# Steel,self-made

Core/Cavity: 718H

Slider/Insert: 718H

Mould spare parts: Jinghong, China

Hot Runner: Hongying,China

Mould Life:800,000 shots

Cycle Time:55s

 

Option C: Level C quality (Lowest Level Quality)

Mould Base: 45# Steel,self-made

Core/Cavity: P20

Slider/Insert: P20

Mould spare parts: Jinghong,China

Hot Runner: Hongying,China

Mould Life:5,000,000 shots

Cycle Time:60s

 

Attention pls:

Price varies in different quality level. When you send us the mould inquiry, please offer the following information:

1) Quality level you choose: Level A/Level B/Level C

2) Crate Photo

3) Crate Dimension: L*W*H

 

3. Crate Mould Making Process

 

Processing	Time
Prepare Steel	5 days
CNC Machining	10 days
Precision CNC Machining	5 days
Drill	5 days
Polishing	3 days
Assembling and Fitting	5 days
T1 mould test	2 days

 Total: It is 35 days for first mould testing after mold design is confirmed.

 

3.1 DESIGN STAGE                               3.2 MACHINING STAGE

 

 

3.3 Mould Testing

 

 

 

4. Crate Mould Quality Control

For the Q/C of mould, there are 3 steps:

1.Mould Material Q/C

- Mould Steel Checking(Hardness, flaw detection)

- Mould Standard Spare Parts Checking(hardness, size, flaw checking)

2. Mould Making Process Q/C

- design checking (part design, mould design, mould engineering drawing)

- Each part of mould’s size checking after machining according to 2D drawing

- mould testing(check mould running condition)

3.check with customer’s requirement again before mould shipping.

 

5.Crate Mould Pack and Shipping

Anti-rust oil is painted first, then Plastic film, and finally Wooden Case.

Sent together with the mould:

a)      Mould manual instruction

b)      engineering drawing in flash disk

c)      one more set of mould spare parts: heater, ejector pin, bush, water nozzle, water pipe, hanging ring.

6. Crate Mould Maintenance

a) When the mould is vacant, spray the anti-rust oil

b) To clean the gate and cooling system regularly

c) Avoid to use recycled material if the mould is suitable for virgin material only

 

7. After-Sale Service

 a) If you are located in India, you can contact our Indian maintenance shop in Delhi.

 b) Engineering and one interpreter can be sent to customer’s factory for first running.

 c) one-year after-sale technique support