Specifications

300-6000t/h Complete Cement Production Line Equipments1,Advanced national technologies
2,Efficiency running r

 

  300-6000t/h Complete Cement Production Line Equipments | 300-6000t/h Complete Cement Production Line Equipments 

 

Rotary kiln Introduction: 

 

Rotary kiln cement plant is the main equipment of calcining the cement clinker. The characteristics of a rotary kiln are with simple structure, convenient and reliable control of the producing process, with little wearing parts and high running rate. It is the equipment calcining the high grad cement in the cement factory. The rotary kiln is widely used in the metallurgy, chemical industry, construction and other industries.  

 

 

 

Rotary kiln Features: 

 

1) The rotary kiln cement plant is an inclined rotary cylinder, the raw material enter the cylinder through the high end of the machine, then move in with the movement of of the rotary kiln. Therefore, the rotary kiln is a conveying equipment. 

 

2) Rotary kiln cement plant is a combustion device.

 

3) Rotary kiln has the function of heat exchange.

 

4) Rotary kiln cement plant has the chemical reaction function.

 

5) The rotary kiln cement plant has the function of degrading and re-using the waste.

 

 

 

Introduction 

 

1.We sell a brand new Cement plant including erection and supervision. 

 

2.We herewith offer according our terms and condition the following entire plant. 

 

3.Many thanks for your enquiry and would submit with pleasure in private order with no binding and exemptible according the Chinese rules. 

 

4.Manufacturer: Jiangsu Pengfei Group; CE, ISO certified

 

5.Delivery, assembly, erection and putting in operation of a complete cement production

 

6.Plant with a capacity of 300- 6000 ton clinker per day.

 

  

 

• Main equipments like kiln, preheater, mills, roller press, dust collector, crusher, cooler will be produced in factories of Pengfei. Other equipments like electric equipments, motor and gear box will be purchased from Chinese best suppliers, including SIEMENS, FLENDER, SEW Chinese branch.  
• Design and layout of the plant is for production of Portland cement, Type 42.5R/N.  
• The dry process is very well known and can be inspected and controlled in many production plants erected by Pengfei.
• The complete equipment, devices and accessories can be inspected and controlled on site/location of manufacturer before loading.

 

Scope of delivery and service: 

 

- Feasibility study (development of cement quantity ratios and analysis of raw materials).

 

- Creating of basic engineering 

 

- Creating of construction (as-built documentation) 

 

- Delivery of the complete plant equipment 

 

- Delivery of automation system

 

- Delivery of electrical kits

 

- Delivery of Lab and test engineering station for permanent quality monitoring

 

- Erection the entire plant on the prepared foundations.

 

- Taking in function (set and run up) of the entire plant.

 

- Training of customer’s operating staff

 

- Hand over operating manuals and trouble shooting guide line

 

- One year full replacement warranty!

 

 

 

The delivery does not include:

 

- Delivery and transport from the customer’s harbour to the erecting place 

 

- Civil work 

 

- Any building work 

 

- Grounding work

 

- Entire steel frame work

 

- Lightning protection 

 

 

 

Scope of erection: 

 

- Erecting of the entire plant equipment by an experienced erecting team of Pengfei; 

 

- The erection will be done only in a safe country. In case of erecting in an insecure country like IRAQ or IRAN or Central African State etc. are higher costs considered as agreed! 

 

- Therefore has to be a separate installment plan verified between the parties! 

 

Delivery time: 10 months; 24 months till run up;

 

Payment: before loading, according the following installment plan:

 

30% Down payment after signing the sales contract within 10 days

 

30% FOB Shanghai first ship 

 

30% FOB Shanghai second ship

 

10% after 1 year production (time of warranty)

 

Warranty: 1 year full warranty

 

Reservation of title: until receiving the entire payment. Extended reservation of title is valid.

 

 

 

Further explanation:

 

1.This cement plant will be designed for continuous production of Portland cement according R/N type of 42.5 (CIM I/II) as well as composite cement according the European regulation EN 197-1.

 

2.This offer is a very good opportunity to safe almost the 1/3 of the ordinary European pricing of such kind of plant.

 

3.The supplier will send a team for supervising to the real purchaser for very fair conditions.

 

 

 

We hope to wake your interests in this matter

 

 This series of rotary kiln is the large-size advanced international calcining kiln & furnace which is developed by

 

our company and many scientific research institutes such as Beijing General Reserch Institute of Mining &

 

Metallurgy, Changsha Research Institute Of Mining & Metallurgy, Suzhou Sinoma Reserch Institute of Non-

 

metallic Mining Industry, etc. Compared with the rotary kiln with the same specification made by the traditional

 

technology, this series of torary kiln can make the production capacity increase by 30%, make the heat

 

consumption reduce by 40% and make the discharged flue gas temperature<250 °C , so it is convenient for

 

collecting dust and meeting the modern environment protection needs about energy saving and consumption

 

reducing. This rotary kiln is widely used for extracting nickel from laterite,  calcining the activated limestone,

 

oxidized pellet, magnesium oxide, aluminum oxide, titanium dioxide, etc.

 

 

 

 

The structure chracteristic of ourcompany is:

 

1. The rotary kiln shell design fully take into consideration of the corner at shell flexible supporting to extend the lifetime of refractory bricks and castings.

 

2. Adopt supporing roller bearing with big diameter and small ratio between length and diameter to improve the reliability. The bearing is automatic self-sligning bearing.

 

3. The better sealing effect of new type open gear hood sealing type.

 

4. The spring lamination overlying type lexible sealing, double layer spring lamination sealing increase the heat insulation layer to improve the reliability and lifetime.

 

 

Parameters:

 

1 Specification: φ3.8×56m

 

2 Capacity: 500t/d (lime)

 

3 Slope of the kiln shell: 4%

 

4 Rotating speed of kiln (main driving): 0-2.18r/min

 

                   (Auxiliary driving): 0.0712r/min (4.27r/h)

 

5 NO. of supporters: 3

 

6 Sealing type: sheet steel seal of kiln hood

 

7 Cooling type of kiln hood: air cooling

 

8 Driving type: Single driving

 

9 Type of thrust roller: hydraulic thrust roller

 

10 Cooling water consumption of each set of thrust roller: 2.5m³/h

 

11

Main driving	Electrical Motor(YVF2-355L1-6)	Rated power	Rated voltage	IP grade	Speed regulation range
		200kw	380v	IP44	100-1000r/min
	Reducer	Type		Total Ratio
		ZSY500II		I =40

 

 

 

 

12

Auxiliary Driving	Electrical motor	Model	Rated power	Speed	Rated voltage
		Y180L1-4	22kw	1470r/min	380v
	Reducer	Model		Ratio
		ZSY200-I		I =45

 

13 Total weight (excluding kiln hood): 401t

 

             Weight of discharging kiln hood: 12.5t