Liquid syrup manufacturing process plant rice liquid glucose syrup machine

   Liquid syrup manufacturing process plant rice liquid glucose syrup machine

1.Our company and products

Established in 1994,the company researched,developed and manufactured series complete machine:

(1) airflow crash dryer, vegetables dryer

(2) Potato,sweet potato,cassava complete starch machine

(3) Wheat,maize starch complete machine

(4)Use corn(with by product  highly nutritious corn protein ),break rice, glucose syrup production line to transfer glucose syrup,maltose syrup complete making machine

(5)High fructose corn syrup(F-42) glucose syrup production line

The choosing of material is depended on you,you can choose stainless steel or carbon steel.And our syrup manufacturing plant is absolutly with no pollution,so don't worry about the sewage.

And our syrup manufacturing plant use double-enzyme method to make rice syrup.

2. Flow chart of syrup manufacturing plant using rice to produce syrup

3. Corn glucose syrup process:
1. Mixing system
Add equal water and corn flour into the mixing tank, then mix moderate enzyme, keeping a certain temperature to wait for material to make physical reaction;
2. Spraying and liquefaction system
After some time, the meterial is put into the spraying and liquification tank. Trough high spraying in regular time, the corn flour graduallly is transferred into syrup;
3. Plate frame pressing filter deproteinization system
The glucose liquor transformed in high temperature is put into the plate frame press filter to be pressed mechanically, discharging the glucose liquor, leaving corn protein inside the machine;
4. Saccharifying system
The filtered glucose liquid is put into the saccharifying tank, maintaining a specific temperature, adding moderate saccharifying enzyme. The saccharifying reaction is to begin after some time;
5. Decoloration system
The saccharified glucose liquor is pumped into the decoloration tank, adding acticated charcoal, holding a certain temperature. Generally, it needs twice to make the liquor transparent;
6. Plate-and-frame press filter decarburization system
The mixed glucose liquor with active charcoal is pressed by the pressing filter to get white transparent glucose liquor;
7. Ion exchange system
The pure glucose liquid is pumped into the ion exchage column, other ions included in the liquor are absorbed by resin to get edible syrup;
8. Triple effect evaporator
The gucose syrup is pumped into the triple effect evaporator to discharge excessive moisture instantly, improving the density of glucose syrup;
9. Single effect evaporation system
The main function of single effect evaporator is to get high density glucose syrup from 80% to 84%;
10. Final glucose syrup storage tank
Its unique function is to keep the density of glucose syrup better, convenient for productiong and transportation.

4.The by-product produced by syrup manufacturing plant

Every part of the syrup manufacturing plant:

Finish product sample: