55L Rubber Dispersion Kneader

Description

Specification

Purpose:

For the mixing of rubber and plastic

Operation capacity:

55L

Full capacity:

118L

Feeding mode:

Rearward feeding ,Foreside tilting (as the requirements of purchaser)

Attemperation mode:

Inlet-water Cooling or other

Production capacity:

About 55-65 kg/batch(based on processing technique)

Process time:

About 6-7 batches/h(based on processing technique)

Main motor:

75KW 6P AC

Rotor:

New style with 2-vane

Rotary speed of mixing axle:

Front32 / Rear25R.P.M

A-1 Base and Frame

Made of profiled bar and steel plate through welding

A-2 Mixing room

For middle tank, made of CrMnMo wear-resisting alloy steel through casting process, equipped with water jacket for cooling; for the side wall, it is made of 45# medium carbon steel plate through welding. besides, on cutting surface, it is additionally welded by wearing-resistance rapid steel from Germany as well as hard chrome plating treatment.

A-3   Mixing shaft

The shaft is made of 20crMo forging parts, while for vane, it is made of 20crMo through precision casting and welding, while for the position where can be worn easily is welded by wearing-resistance rapid steel from Germany additionally as well as hard chrome plating, so the performance becomes more excellent. besides, both of the shaft and vanes belong to hollow parts which can allow the water to go through

A-4 Bearing support

For tipping and discharging mechanism, it is made of ZG20cast steel, while the rest three parts, they are made of HT250cast iron, in addition ,the bearing belongs to ball bearings.The bearings of the whole machine come from American TWB brand

A-5 Leak-proof device

For the side end of mixing shaft, it is fastened by mechanical seal whose material is epoxy glass-cloth, in addition, the contact surface between the side end and shaft gland has been treated by wearing resistance; around the pressuring cover, adopt new-type plate tightening, also the material is epoxy glass-cloth.

B-1 Pressuring cover

With “M” structure for pressuring gland; Made of wear-resistant steel through casting, and equipped with water jacket where the cooling water can get through; During milling, it is available to bring pressure to bear on raw material through the driving of Ø300 cylinder.

C-1 Structure

Worm-wheel type mixing room engaged

C-2   ipping angle

Max.110°~135°

C-3 Tipping motor

3HP motor with brake(from Taiwan TECO brand)+planetary gear speed reducer(from Taiwan Jichen brand)

D-1   Main motor

75KW AC motor (Taiwan TECO Brand)

D-2   Belt pulley assembly

For the transmission between main motor and drive shaft of reducer, both of them are driven by belt pulley assembly with safety cover. Only the high-quality rubber can be used for75L C-type transmission belt.

D-3   Reducer

With single output and full closing, the hard gear surface has been handled by lapped finishing, the reduction ratio can reach 16:1

D-4 Differential gear

Between the front and back mixing shafts, use differential gear with closed cover, the reduction ratio can reach 1:0.75

E-1

The water cooling tubes cover the mixing room,rotary shaft,pressuring gland, the size of inlet and outlet tube is 0.1”.

F-1

Floor-type electric control box engaged.

F-2

Select the electric equipments or instruments which meet the national regulation or requirements.

F-3

The electric control box can be designed and processed as the requirements of customers, besides, the machine has the features as follows:

1.Motor start loop.

2.Temperature setting,display and control .

3.All of the main electric parts are from China Taiwan(Taiwan Shilin and Taian Brand)

4. Standard Taiwan DELTA brand)