Industrial Continuous Waste Tyre Pyrolysis Production Line

FOB Price:USD $200000 - $3000000 / Set |Get Latest Price
Min.Order Quantity:1 Set / Sets
Supply Ability:1 Plant / Plants per Month
Port:Qingdao Port, China
Payment Terms:T/T L/C
Delivery Detail:30 days

Product Details

Brand Name:	Niutech	Place of Origin:	China	Model Number:	EET
Certification:	Other, CE, ISO, SGS, TUV	After-sales Service Provided:	Engineers available to service machinery overseas	Condition:	New
Equipment Capacity:	10 Ton / Day

Packaging Details

Container

Product Description

Industrial Continuous Scrap Tyre Pyrolysis Production Line

Product Description

Retreaded – 7.1 percent
Used as fuel - 44.7 percent(maximum 55%)
Recycled or used in civil engineering projects - 19.4 percent
Converted into ground rubber and recycled into products - 7.8 percent
Converted into ground rubber and used in rubber-modified asphalt -4.3 percent
Exported - 3.1 percent (often for use as retreads)
Recycled into cut/stamped/punched products - 2.0 percent
Used in agricultural and miscellaneous uses - 1.7 percent

Main parts of the system and their function

No.	Part	Function
1	Shredding system (optional)	This system shreds waste rubber into small chips.
2	Continuous pyrolysis system	Tire chips, which are continuously fed into the reactor with low-temperature sulfur transfer catalyst through the feeder, have a complete pyrolysis reaction in the atmospheric condition.
3	Heat supply system	Reactor heat supply system consists of heat supply equipment and flue gas heat recovery equipment. The high-temperature flue gas generated from fuel burning is mixed with recycled flue gas to supply heat for pyrolysis so as to reduce energy consumption and exhaust gas emission. The incondensable combustible gas produced from pyrolysis reaction is the main fuel of the heat supply equipment.
4	Oil and gas cooling and separation system	After cooling and separation, the oil gas from the continuous reactor is separated into fuel oil and incondensable combustible gas. The fuel oil will be conveyed into oil tank and then transferred to the tank farm by oil pump; the incondensable combustible gas will be taken into combustible gas scrubbing system.
5	Combustible gas scrubbing system	The incondensable combustible gas generated from pyrolysis reaction will be taken into the gas tank by fan. NaOH solution was applied to absorb the harmful content like sulfide in the combustible gas. All the scrubbed incondensable combustible gas will be transferred into heat supply system as fuel.
6	Discharging System	The solid outputs produced from pyrolysis are cooled through water cooling discharger and water cooling elevator. Steel is separated from carbon black by magnetic separator, entering a receiving hopper, and carbon black is delivered to a buffer silo. The small amount of dust produced in transportation and separation will be collected by dust collector.
7	Gas Purification System	After cooling, the flue gas from the heat recovery device will enter in alkali absorption tower and purification tower for multi-stage purification, through which the SOx, NOx, particles and other harmful contents in flue gas can be eliminated effectively. The activated carbon in the filling material tower i can precisely treat the SOx, NOx, particles and other harmful contents in flue gas.

Main features and advantages:

1. Real-sense industrial continuous pyrolysis equipment with clients operating both in China and abroad.

2. Unique low-temperature catalytic pyrolysis technology, non-coking heat distribution technology,

3. Fully automatic; PLC is applied in the whole system.

4. Low labor demand, only 3~4 workers are required

5. Over 30 years’ experience ensures the stability and safety in operation

6. Extremely environment-friendly

Technical parameters

NO.	Item	Technical Parameter
1	Suitable Raw Material	Rubber chips size around 100x100mm
2	Operation Mode	fully continuous operation
3	Structure	horizontal type
4	Loading and Discharging	fully automatic feeding and discharging
5	Capacity(24h)	>=30Mt/Day (customized)
6	Work Pressure	normal pressure(slightly negative)
7	Oil Yield	43~48%
8	Power	50~60kw/h
9	Cooling Method	cycle water
10	Heating Method	hot air
11	Noise	<=85(dB)
12	Main Reactor Weight	40Mt
13	Installation Space Required	48mx20m

Why us

Niutech is leading the world in the industry of pyrolysis, the main drafter of related national standards and was awarded with National Prize for Progress in Science and Technology (very big honor).