Home > Products > Hard-Turning Hardened Steel > Round RNGN060400 PCBN Cutting Tool full form Interrupt Cutting GCr15 Bearing steel Wind turbine bearing
Round RNGN060400 PCBN Cutting Tool full form Interrupt Cutting GCr15 Bearing steel Wind turbine bearing
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Product Details
Brand Name: | Halnn Tools | Place of Origin: | China | Model Number: | RNGN060400 |
Product Description
Round RNGN060400 PCBN Cutting Tool full form Interrupt Cutting GCr15 Bearing steel Wind turbine bearing
1. Halnn Tools BN-S300 PCBN Cutting Tool full form Interrupt Cutting GCr15 Bearing steel Wind turbine bearing
With the development of science and technology, the precision requirements for the processing of extra large bearings are getting higher and higher. Due to the limitation of the machining precision of the general CNC vertical lathe, the reaming reamer of the grinding process has a longer grinding time and lower efficiency. With the development and application of superhard tools (CBN tools), in many cold machining, grinding can be replaced by turning.
CBN tool features for hard-turned bearing:
(1) CBN cutters have high hardness and wear resistance and are the second highest hardness materials known at present. When processing high hardness materials, dimensional deviation and dimensional dispersion in processing of large parts can be reduced.
(2) CBN tools have high thermal stability and high temperature hardness. When the cutting temperature is high, it is beneficial to the cutting process, but has little effect on the tool life.
2. Characteristics of PCBN Cutting Tool
Insert Grade | Machining Hardness | Processing Condition | Machining Materials |
BN-S20 | HRC45~68 | Roughing | Hardened Steel |
Semi-finishing | |||
BN-S200 | HRC45~68 | Semi-finishing | Hardened Steel, Superalloy |
Fine Finishing | |||
BN-H21 | HRC62~68 | Fine Finishing | Hardened Steel |
BN-H10 | HRC45~68 | Fine Finishing | Hardened Steel and High Strength Cast Iron |
BN-H20 | HRC45~63 | Fine Finishing | Hardened Steel |
BN-H11 | HRC45~63 | Fine Finishing | Hardened Steel |
3.Pictures of PCBN Cutting Tool
4.Detailed date of PCBN Cutting Tool
Type | Dimension | Grades | |||||
L(mm) | φI.C(mm) | S(mm) | r(mm) | BN-S20 | BN-S200 | BN-S300 | |
RNGN060400 | 6.35 | 4.76 | ◎ | ◎ | ◎ | ||
RNGN090300 | 9.525 | 3.18 | ● | ● | ● | ||
RNGN090400 | 9.525 | 4.76 | ● | ● | ● | ||
RNGN090700 | 9.525 | 7.94 | ● | ● | ● | ||
RNGN120400 | 12.7 | 4.76 | ● | ● | ● | ||
RNGN120600 | 12.7 | 6.35 | ● | ● | ● | ||
RNGN120700 | 12.7 | 7.94 | ● | ● | ● | ||
RNGN150700 | 15.875 | 7.94 | ● | ||||
RNGN200800 | 20 | 8 | ● | ||||
RNGN201000 | 20 | 10 | ● | ||||
RNGN251000 | 25.4 | 10 | ● | ||||
RNGN251200 | 25.4 | 12 | ● |
5.Application Case
Machining the Slewing Bearings raceway required high on the impact resistance of the cutting tools, Halnn recommend solid CBN inserts, common insert models: RCGX090700
Compared with traditional cutting tools, the processing efficiency is improved, and the roughness can arrive Ra0.8.
Application Case
Machining Site: Raceway and End Surface
Materials: 42CrMo4
Hardness: HRC47~55
Insert Model: BN-S200 RNGN
Cutting Data: Vc = 110m/min, Fr=0.45mm/r, ap=0.5mm
Processing Type: Dry Cutting
Compared with the ceramic cutters:
Insert Materials | Cutting Speed (m/min) | Tool Life | Roughness |
Halnn BN-S200 | 110 | 8 | Ra0.8 |
Ceramic Cutters | 90 | 1 | Ra1.6 |
6. Our service
Pre-Sales Service
l) Prompt reply and 24 hours online,professional team to provide best price and quality product.
l) Same testing support
l ) Every batch of products will be tested to ensure its quality.
After-sales Service
l) The real-time logistics information monitoring
l ) Any questions about the product can be consulted at any time.
l) Product with any problem can return.
Contact us | |
Joanan@halnntools.com | |
+86 17537165259 | |
Skype | Joanna Guo |
+86 17537165259 |
Contact Us
- Halnn tools
- Contact nameJoanna
- Phone86-175-37165259
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