Home > Products > Hard-Turning Hardened Steel > GCr15SiMn Bearing steel Wind turbine bearing races be Solid CBN cutting tools Hard Part Turning
GCr15SiMn Bearing steel Wind turbine bearing races be Solid CBN cutting tools Hard Part Turning
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- Turning instead of Grinding Hardened Steel Wind turbine bearing with Solid CBN Indexable insert
- CNMN120408 Solid CBN Tips high efficiency Hard Part Turning Bearing steel Wind Power Bearings
- Halnn supplier Solid PCBN inserts Finishing Hard Part Turning Hardened Steel Wind Power Bearings
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- High efficiency Hard Turning Hardened Steel Wind turbine bearing with Halnn supplier CNMN120704 CBN Cutters
Product Details
Brand Name: | Halnn Tools | Place of Origin: | China | Model Number: | CNMN090412 |
Product Description
GCr15SiMn Bearing steel Wind turbine bearing races be Solid CBN cutting tools Hard Part Turning
1. Halnn Tools Solid CBN cutting tools Hard Part Turning Bearing steel Wind turbine bearing races
Wind power bearings are often made of GCr15SiMn main material, and then subjected to the following steps for forging technology.
(1)Roughing: Forging type wind power bearings are processed, and carbide tools are selected for processing. For high hardness (above HRC454), Halnn Tools cubic boron nitride inserts can be selected to achieve a depth of 7.5mm. After that, there is a corresponding machining allowance for the subsequent finishing.
(2)Heat treatment: heat treatment of wind power bearings after roughing to improve the hardness, wear resistance and impact resistance of the workpiece, and obtain a good service life.
(3)Finishing: Finished machining of heat-treated workpieces. With the development of modern technology, surface roughness turning tools with accuracy requirements of Ra0.8 can meet the requirements.
2. Characteristics of Solid CBN Cutting Insert
Halnn CBN | CBN Content | Cutting Depth | Condition |
BN-S20 | Low Content | 1-10mm | Continuous-Interrupt |
BN-H20 | ≤1mm | Semi-Interrupt | |
BN-S200 | ≤1mm | Continuous | |
BN-H11 | ≤1mm | Continuous | |
BN-H10 | ≤0.5mm | Continuous Semi-Interrupt |
Type | Dimension | Grades | |||||
L(mm) | φI.C(mm) | S(mm) | r(mm) | BN-K1 | BN-S20 | BN-S200 | |
CNMN090404 | 9.7 | 9.525 | 4.76 | 0.4 | ◎ | ◎ | |
CNMN090408 | 9.7 | 9.525 | 4.76 | 0.8 | ◎ | ◎ | |
CNMN090412 | 9.7 | 9.525 | 4.76 | 1.2 | ◎ | ◎ | |
CNMN120404 | 12.9 | 12.7 | 4.76 | 0.4 | ● | ● | ● |
CNMN120408 | 12.9 | 12.7 | 4.76 | 0.8 | ● | ● | ● |
CNMN120412 | 12.9 | 12.7 | 4.76 | 1.2 | ● | ● | ● |
CNMN120416 | 12.9 | 12.7 | 4.76 | 1.6 | ● | ● | ● |
CNMN120704 | 12.9 | 12.7 | 7.94 | 0.4 | ● | ● | ● |
CNMN120708 | 12.9 | 12.7 | 7.94 | 0.8 | ● | ● | ● |
CNMN120712 | 12.9 | 12.7 | 7.94 | 1.2 | ● | ● | ● |
CNMN120716 | 12.9 | 12.7 | 7.94 | 1.6 | ● | ● | ● |
3.Advantages of Halnn Solid CBN Cutting Insert
At present, the tool materials in the processing market are cemented carbide tools, ceramic tools and cubic boron nitride blades. Wind power bearings are large forgings. It is inevitable that deformation will occur after heat treatment, and the balance will be uneven. Therefore, it is not recommended to use ceramic tools. The cubic boron nitride insert is currently the best tool material for processing hardened steel materials. In particular, the non-metallic binder cubic boron nitride inserts BN-S20 grade and BN-S200 grade developed by Halnn Tools have a good effect on processing wind power bearings.
Halnn Tools non-metallic binders Cubic boron nitride inserts BN-S20 grades and BN-S200 grades are all Solid CBN inserts, of which BN-S200 grades are mainly used for finishing operations, and the depth of the knife is controlled at 0.5mm. Within. The BN-S20 grade can be used for rough finishing. It is mainly used for wind power bearings with a margin of >2mm or more. It can be processed by one knife, saving processing time and improving processing efficiency.
4.Application Case
BN-S20 Solid CBN Insert processing bearings |
Machining Part:Slewing bearing ring |
Workpiece Hardness:HRC 47~55 |
Cutting Type:Dry Cutting |
Machining Materials:42CrMo |
Inserts Grade:BN-S20 CNMN090412 |
Cutting Parameters: Vc=90-150m/min,ap=1-4mm,Fr=0.05-0.35mm。 |
Comparison with the grinding process: |
5.FAQ
Q1. How is your quality?
A1. We have a very seriously control system. We guarantee the high performance of our products.
Q2.What is the Warranty for your products?
A2. For one year from the date of purchase, If any problem on our side, we will make prompt response, and take the shipping cost and send replacement.
Q3. Do you have different quality for different kind of stone?
A3. Yes, according hardness of stone and stone’s feature, we have different typology respectively.
Q4. If we need technical support, can you offer us?
A4. Yes, we have an experienced team, offering our customers additional benefits with specific advice, by our product managerment staff, engineers and technicians.
6.Our company
Henan halnn tools is a professional large-scale manufacturer of all types of diamond tools and glass cutters,integrating development,production and trading together.Our main products include PCD,CBN,PCBN tools,glass cutters and related products.
7. Contact us
If you have another question, pls feel free to contact us as below:
Contact us | |
Joanan@halnntools.com | |
+86 17537165259 | |
Skype | Joanna Guo |
+86 17537165259 |
Contact Us
- Halnn tools
- Contact nameJoanna
- Phone86-175-37165259
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