PCD Wire Drawing Die

1. Domestic PCD Introduction:

Polycrystalline diamond, sintered from micron-sized diamond particles and a binder (cobalt or silicon) under high temperature and pressure conditions. Polycrystalline diamond billets are mainly divided into three types: non-reinforced ring type, with reinforced ring type and heat stable type.

For each type, a polycrystalline core with a particle size of 1 to 50 microns can be selected according to the surface quality requirements of the wire. The diamond particles in all the polycrystalline cores are freely aligned, which makes the wear of each polycrystalline mold uniform, ensuring the roundness of the wire.

According to the different needs of customers, our company has domestic cobalt-based PCD die and domestic silicon-based PCD for customers to choose, the aperture manufacturing range is 0.04mm-35mm (larger or smaller size according to Customer requirements are customized)

The domestic PCD core selected by Coolervie is mainly from well-known domestic manufacturers, and it is a better product with performance close to imported polycrystalline. The domestic PCD drawing die produced by our company has the advantages of long wire drawing life, high smoothness, high mold concentricity, accurate die parameter control, etc.

 ***Coolervie can provide blanks for our customers or our customers can provide by themselves.
 
2. Coolervie cobalt-based PCD advantages:
1) Long lasting tooling, ideal for long production runs 
2) Wire remains round, even with significant wear
3) Wire surface quality matching your requirements
4) High-accuracy dies available
 
3. Die Structure
-Entrance Part
-Reduction Part
-Bearing Part
-Back Relief
-Exit Part

4. Process:

---Blank inspection-All PCD, MONO/SSCD, ND, and TC dies produced by Coolervie are checked under Microscope by 100X material magnification, so that dies with any impurities, cracks and spots could be easily detected and rejected. If these cracks or spots exist, the abnormal internal-stress will cause die cracking during die manufacturing or wire drawing process.
---Outer casing production:Only high-quality casing can be a good carrier for high-quality dies. Coolervie uses excellent stainless-steel materials, and completes three sets of process: cutting casing, creating setting area, and creating blank area in the cutting process of fully automatic machine tools, ensuring the perfect concentricity without moving the die shell.
---Reinforcement-Diamond should be firmly protected by metal matrix, which is formed by the sintered metal powder, reinforcing diamond to endure wire impact without breaking and to extend wire die life. Coolervie's auto-sintering process is accomplished by the combination of an infrared sensor, auto-feeder and a high frequency sintering machine.
---Coning-An automatic turning machine completes front and back cones and two parallel flats.
Cylindrical grinding-In order to ensure the precise dimension and roundness of casing, every casing should be ground by centerless grinding machine to tightly control the tolerance within 5 microns.
---Laser die profile drilling-The precision and consistency of our dies profiling has been improved dramatically since we purchased a state-of-art laser die drilling unit. A double side profile drilling is achieved by this most up-to-date laser drilling machines.
---Shaping and polishing-Advanced automatic or semi-automatic ultrasonic die working machine ensure the accurate die profile and good surface finish.
---Hole size calibration-Wire lapping machine is used for controlling precise tolerance of die hole.

5. FAQ
1. Are you trading company or manufacturer?
-We are dies manufacturer with more than 20 years of production experience.
2. What kinds of dies do you provide?
-We provide PCD, Mono/SSCD, ND, TC, tinning, painting, stranding, and nipple dies.
3. What areas are your products generally used for?
-Our dies are the keys to the production of various kinds of cables and wires, which can be found all around us in modern day life.
4. What product attributes can your customers customize?
-Die blank type, inner diameter, casing size, all most every shape parameter, and die appearance.
5. What is your production capacity?
-Normally our company can produce more than 30000 dies every month.

6. WHY CHOOSE US
1) Rich production experience
Our team has been engaged in the development, production and sales of wire drawing dies for more than 20 years. We have accumulated rich production experience and can fully meet the customer's product requirements quickly and technically.

2) Large scale of production and advanced equipment 
Our company currently covers an area of 30,000 square meters, production area of 12,000 square meters, more than 30 million yuan in fixed assets, 800 sets of production equipment, more than 400 production staff, 45 technical staff, strong technical force with the support of most advanced production and detection equipment, and perfect management system.

3) High quality service 
We have the strength and technology to meet the high demands of our customers. At the same time, we will communicate and improve the quality of the product in the first time. Our company guarantees that all products sold can be returned or exchanged.

7. CONTACT US
Address:No. 28 AnkangRoad, Yang Cuntown, Tianchang,Chuzhou,Anhui,China
E-mail:lin@coolervie.com
Tel:+8618655070102
WeChat:Royal_Qianhuanlin
QQ: 3293530355
Web:/en/
WhatsApp: +86 18655070102