Multi-layered diffusion-bonded stainless steel mesh

Product Introduction

Multi-layered diffusion-bonded stainless steel mesh is a type of sintered stainless steel mesh that is created through the bonding of multiple layers of wire meshes with varying openings and diameters using the process of sintering or diffusion bonding. The sintering process involves subjecting the stacked wire meshes to heat and pressure in a vacuum environment, resulting in the fusion of the wires and the formation of a strong and durable multi-layered mesh structure.

To produce our multi-layered laminate, a fine woven wire mesh is placed between two layers of coarser square woven meshes. These layers are then combined with two layers of a robust Dutch woven wire mesh and bonded through sintering, resulting in a sturdy plate-like structure. The fine woven wire mesh acts as the filtration layer and can be customized to achieve specific filtration ratings, ranging from 1 micron to 300 microns.

Specifications:

- Material: Stainless steel wire

- Production: Woven/perforated, vacuum sintering

- Layers: 5 layers

- Diameter: 60mm

- Height: 46mm

- Wall Thickness: 1.7mm

- Filter precision: 100 microns

- Working temperature: -200°C - 1000°C

What are the applications of 5-layer sintered stainless steel wire mesh?

1. Filtration: The mesh is widely used for filtration purposes in industries such as chemical processing, pharmaceuticals, food and beverage, water treatment, oil and gas, and automotive. It effectively removes impurities, solid particles, and contaminants from liquids and gases.

2. Fluidization: The mesh is employed in fluidization processes for bulk materials in conveyors, wagons, driers, coolers, and storage silos. It facilitates the controlled flow and uniform distribution of particulate materials.

3. Cross-flow Filtration: It is utilized in cross-flow filtration applications, such as membrane filtration systems, where a pressure-driven separation process is employed to separate solids from liquids.

4. Analytical Devices: The mesh is integrated into analytical devices and instruments used in laboratories and research facilities for various analytical processes, including sample preparation, chromatography, and particle analysis.

5. Polymer Filtration: It finds applications in the filtration of polymers during manufacturing processes, ensuring the removal of contaminants and achieving consistent product quality.

6. Oil Filtration: The mesh is used in oil filtration systems, such as hydraulic and lubrication systems, to remove particles, sludge, and impurities from the oil, thereby extending the lifespan of machinery and equipment.

7. Gas Filtration: It is employed in gas filtration applications, including air purification systems, gas separation processes, and emission control systems, to remove particulate matter and contaminants from gases.

8. Hot Gas Filtration: The mesh is utilized for high-temperature gas filtration, such as in the metal industry, where it effectively captures solid particles and protects downstream equipment.

9. Fuel and Hydraulic Oil Filtration: It is applied in filtration systems for fuel and hydraulic oils to ensure the removal of contaminants, preventing damage to engines, pumps, and other components.

10. Medical Equipment: The mesh is used in medical equipment, such as filtration devices and implants, for filtration and separation purposes, including sterile filtration of liquids and gases.

11. Aerosols: It is employed in aerosol filtration applications, such as air fresheners, sprays, and inhalers, where it captures and removes particulate matter from the aerosolized substances.

12. Gas-Liquid Separation: The mesh is utilized for gas-liquid separation processes, including demisters and mist eliminators, to remove liquid droplets from gas streams.

Advantages of 5-layer sintered stainless steel wire mesh:

1. High Mechanical Strength: Maintains a stable filter rating under high pressure conditions.

2. High Permeability: Allows for better fluid flow due to its high permeability.

3. Low Pressure Drop: Exhibits a low pressure drop, enhancing efficiency in filtration applications.

4. Wide Range of Filtration Ratings: Offers a broad range of filtration ratings from 1 micron to 200 microns.

5. Easy to Clean and Reuse: Can be easily cleaned using various filter cleaning techniques and reused multiple times.

6. Heat and Corrosion-Resistant: Withstands high temperatures and exhibits resistance to corrosion.

7. Enhanced Structural Integrity: The sintering process enhances the structural integrity of the mesh, resulting in an integrated porous material.

8. Durability: Does not require internal support, ensuring remarkable durability.

9. Versatility: Can be welded, punched, cut, bent, and fabricated to fit diverse machines and devices for numerous applications.

The 5 layers of the sintered stainless steel wire mesh are as follows:

1. Protective Layer: Outermost layer that provides protection to the mesh.

2. Filter Control Layer: Determines the filtration rating of the mesh and can be customized accordingly.

3. Dispersion Layer: Facilitates the uniform distribution of fluid or particles across the mesh.

4. Support Skeleton Layer: Provides mechanical strength to the mesh structure.

5. Skeleton Layer: The base layer that supports all the other layers.

Package and Shipment

1. Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation.

2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the customer's designated place without damage.

Contact Us

TEL: +8619992203758

FAX: 0917-3873009

Email:karrykang@bjygti.com

Company: TOPTITECH -- BAOJI YINGGAOCO., LTD

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ADD: No. 195, Gaoxin Avenue, High-tech Development Zone, Baoji City, Shaanxi, China