1X10m Dust-Free Far Infrared Tunnel Dryer

Width 1000X10 meters dust-free far-infrared tunnel furnace

specification quotation
one. Equipment overview:
1. Product drying equipment. Scope of application: food, glass, lenses, films, acrylic, PCB, PET, PC, etc.
2. Equipment structure: The equipment is mainly composed of five parts: furnace body, conveying, heating, air transport and cooling.
3. Vacuum glass infrared heating tube, TeflonE mesh belt.
4. The baking studio of the equipment is made of stainless steel sheet metal structure, which can be cleaned with solvents. The surface of the frame and stretched carbon steel is spray-painted.
2. Equipment parameters:
Dust-free tunnel furnace, specification: W1000*L10000mm, quantity: 1 set, price: 135,000 yuan
1. Appearance part: The shell sealing plate is made of 1.5mm thick cold-rolled steel plate, and the surface is high-temperature baked plastic treatment (anti-static, corrosion-resistant). Overall dimensions: L10000*W11760*H1450mm (excluding the height of the upper wind motor); furnace cover Length 2000*4=8000mm, each section is equipped with a 2HP Mincong brand extended shaft air transport motor and 12-inch wind wheel. The air volume can be adjusted through frequency conversion. The air transport method adopts the air outlet and return air method on both sides to keep the temperature in the furnace More uniform, the entire frame is made of 50 square tubes, and the sections are welded into an integral structure. The wire body is made of bent steel plates with a thickness of 2.0mm. The furnace hood is an openable structure, and is lifted with an electric cylinder and equipped with safety struts. , the power is automatically disconnected when the furnace hood is opened. Adjustable baffles are installed at the entrance and exit, with an effective height of 100mm. A smoke exhaust hood is installed at the entrance end, and a cooling cover is installed at the exit end to accelerate product cooling. Cold plate sealing plates are used on both sides of the bottom of the frame. .
2. Inner tank: The inner tank is made of 1.2mm thick mirror stainless steel plate to keep the tank clean, rust-proof and corrosion-resistant. The insulation layer is 100mm thick and is insulated with high-quality aluminum silicate cotton boards. Size: W1060*L8000*H150mm. The clean studio uses high-temperature high-efficiency filters installed on both sides. The studio reaches thousand-level cleanliness and is heated by vacuum glass tubes. Total heating tube power: 36KW.
3. Conveying part: TeflonE mesh has a width of 1000mm, rubber-coated rollers are used for head and tail transmission, dust-sticking rollers are installed at the entrance, stainless steel bed boards and stainless steel rollers are used for the middle support, and stainless steel protection is installed at both ends of the entrance and exit line bodies. Board, transmission motor uses 2HP Weipu reduction conjoined motor, frequency converter speed adjustment, speed adjustment range: 1-5M/min adjustable. Deviation correction devices are installed at the head and tail.
4. Electrical part: central control electric box, installed under the left side of the outlet of the line body. The power supply is three-phase five-wire AC380V, 50HZ. The power of the whole machine is about 45KW. The operation interface adopts Wei Luntong touch screen and vacuum glass for heating. Tube heating uses Xinjie PLC and temperature module for temperature control, Hangtai SCR thyristor controls current output, instrument display accuracy is ±0.1°C, temperature uniformity is ±2.5%, over-temperature protection is controlled by a thermostat, and has audible and visual alarms Function and can automatically shut down. Other electrical appliances adopt Chint brand. Emergency stop switches are set at both ends of the line body. The temperature control range: normal temperature +10~160ºC can be set arbitrarily.
5. Pressure difference detection: detect the pressure difference between the air inlet and outlet of the high-efficiency filter to determine the efficiency of the high-efficiency filter and whether it needs to be replaced.
6. The cooling cover is made of cold plates, with built-in 10-inch mini fans, evenly arranged, and a primary filter set above.
7. Equipment color: powder-coated computer gray or color plate provided by the customer.

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Control method Human-machine interface control
Effective width 1000mm
Effective height of feed port 120mm
Conveyor belt to ground height 850±50mm adjustable
Feed section length 1000mm
The length of the discharging section is 1000mm (including 600mm cooling cover)
Temperature section length 2000*4 (8 meters in total)
The length of waste extraction section is 150mm×2
Maximum heating temperature 150ºC
Conveyor belt speed 0.5-5m/min adjustable
Heating efficiency 100ºC≤10 minutes
Temperature difference in the furnace ±2.5ºC% (except for the entrance and exit of about 350mm)
Air transport method: air outlet and return air on both sides
The pressure difference gauge can determine whether the pressure difference between the inside and outside of the high-efficiency filter may be clogged.

Configuration parameters:
Serial number name model
1 Temperature zone conveyor belt motor 1500W variable frequency motor
2 Yunfeng Fan 1500KW Long Shaft Motor*4 sets
3 Heating system 30A thyristor control*4 units
4 Temperature control system Hangtai temperature module control
5 Temperature sensor K type
6 heating tubes 380v/750W*12 pieces/each section
8. Equipment material: The sheet metal liner is made of stainless steel, the outer sealing plate of the furnace hood is made of cold plate, and the frame is made of square tube. The surface is sprayed with plastic.
9 Equipment color: powder-coated computer gray or color plate provided by customer
10 Air volume adjustment inverter 2HP Adli*4 units